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TV Assembly Line Conveyor Part 1
SanHok Product

TV Assembly Aging Testing Line

TV assembly line is composed of production line, aging line, and moving table. Its size can be customized according to the area of the work shop.
It is suitable for TV production of all sizes, from 15 inches to 65 inches.
The most used TV production lines are 43 inches, 55 inches, and 65 inches led tv assembly line.

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Speak To A Conveyer Specialist

Specifications

SanHok TV Assembly Aging Testing Line

TV line CAD Diagram
1. Assembly Line Line: automatic, PLC control system, 2 rows aging line, 8 sets pallet stopper.
Four sections stops by QX-4 pallet stopper.
Pallet-In stops by QX-2 pallet stopper.
2. Support Frame 50 *50 aluminum, guiderail aluminum only, three-speed chain, galvanized air pipe.
Line equipping with rapid joint with Y shape
3. Motor of Assembly Line 2 HP, 1:100 gear reducer motor, total 8 sets. B1 and B2 adopts 0.5 HP, 1:80 motor, total 2 sets. 4. Moving Table Moving Table adopts MGPM63-50. Equipping with motor 90 w, 1:30 gear box, Chuanming brand.
5. Conductive Frame Conductive frame made of aluminum. Shrouding plate in 1.5mm thick, coating treatment. 6. Conductive Guide Rail Conductive guiderail made of aluminum alloy coating with plastic.
Note:
1. Each pallet equipped with 2 sockets with 2 seats in 3 holes.
2. Pallet stopper all automatic.
7. Electric Box Electric Box: Adopts Japan brand Mitsubishi, PLC control. 8. Static Wire Static Wire: 4 m², equipped in the foot of all lines. Conveying belt device adopts 5mm thick, anti-skidding belt.
Conveying axle adopts A3 plate, conveying wheel adopts rubber with wheels.
9. Pallet Stopper Pallet Stopper: QX-2 stopper on steel plate in 3 mm thick.
Foot valve control, total 42 sets.
10. Foot Valve Foot Valve: Each workstation equipped with a foot valve.
11. Motor of Moving Table Motor of Moving Table: 90 w motor, 1:30 gear box. Total 8 sets of moving device. 12. Stroke Switch Stroke Switch: OMRON brand.
13. Shrouding Plate Shrouding Plate: 1.5 Y steel plate. Static coating.

1. Assembly Line: automatic, PLC control system, 2 rows aging line, 8 sets pallet stopper. Four sections stops by QX-4 pallet stopper. Pallet-In stops by QX-2 pallet stopper.

2. Support Frame: 50 *50 aluminum, guiderail aluminum only, three-speed chain, galvanized air pipe. Line equipping with rapid joint with Y shape.

3. Motor of Assembly Line: 2 HP, 1:100 gear reducer motor, total 8 sets. B1 and B2 adopts 0.5 HP, 1:80 motor, total 2 sets.

4. Moving Table: Moving Table adopts MGPM63-50. Equipping with motor 90 w, 1:30 gear box, Chuanming brand.

5. Conductive Frame: Conductive frame made of aluminum. Shrouding plate in 1.5mm thick, coating treatment.

6. Conductive Guide Rail: Conductive guiderail made of aluminum alloy coating with plastic.
Note:

  • Each pallet equipped with 2 sockets with 2 seats in 3 holes.
  • Pallet stopper all automatic.

7. Electric Box: Electric Box: Adopts Japan brand Mitsubishi, PLC control.

8. Static Wire: Static Wire: 4 m², equipped in the foot of all lines. Conveying belt device adopts 5mm thick, anti-skidding belt. Conveying axle adopts A3 plate, conveying wheel adopts rubber with wheels.

9. Pallet Stopper: Pallet Stopper: QX-2 stopper on steel plate in 3 mm thick. Foot valve control, total 42 sets.

10. Foot Valve: Foot Valve: Each workstation equipped with a foot valve.

11. Motor of Moving Table: Motor of Moving Table: 90 w motor, 1:30 gear box. Total 8 sets of moving device.

12. Stroke Switch: Stroke Switch: OMRON brand.

13. Shrouding Plate: Shrouding Plate: 1.5 Y steel plate. Static coating.

Features

Maximize Efficiency and Durability

Engineered with precision and built with high-quality materials, these rollers ensure smooth, reliable operation under even the heaviest loads. With a range of customizable sizes and surface treatments, our rollers are perfect for a variety of industries including manufacturing, logistics, and material handling.

Successful Cases

SanHok TV Line Successful Cases

TV Assembly Line Conveyor Part 1

TV Assembly Line Conveyor Part 1

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TV Assembly Line Conveyor Part 2

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TV Assembly Line Conveyor Part 2
Electric Box

Electric Box

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Control Screen

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Control Screen
Elevator Design

Elevator Design

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TV Aging Design

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TV Aging Design
TV Aging Design Part 2

TV Aging Design Part 2

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Package Line

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Package Line
Services

Customization Steps

The conveyor roller is a non-standard customized product. The customization steps are as follows:

1. What sizes of tv will be assembled?

This will decide the pallet size (pallet sizes very important which will influence the conveyor project design)

2. The production capacity?

This will decide the assembly line conveyor running speed. 

3. Need aging or not?

 If need, how many aging hours needed? Some manufacturers need aging process ,however some not need,and some use aging rack instead of aging line for reducing the cost and lower the capacity. 

4. Need the workshop layout.

Designing a suitable project need workshop layout in cad form.
Contact us for a price

Speak To A Conveyer Specialist

Accessories  样式1

Enhance Your Assembly Line With Our Premium Accessories

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Accessories

Enhance Your Assembly Line With Our Premium Accessories

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Support

Comprehensive Services And Support

Besides life long technical support, we also offer you service as below:

Shipment Of Machine

We will take the most solid and security package, with wooden cases and all kinds of soft material, to make sure the machine arrive safely.

Installation

We will send one engineer to come to your site for helping set up the machine and testing.

Training

Our engineer will teach your staff how to use the machine and do the maintenance.

Warranty

We offer 12 months or 2500 working hours quality warranty.
FAQ Guide

SanHok TV Assembly Aging Testing Line

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